Module 03 / Lesson 3.8 · Self-paced learning

Evaluate supplier evidence without transferring accountability

Assess vendor documentation for relevance, quality and configuration applicability.

2.1 minutes · English captions · Illustrations and worked example

This lesson’s core explanations and worked-example reasoning are narrated. The table restates the example for reference; the practice activity and model answer are reading exercises.

English captions available.

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Narration and visual explanations

Open View Technical Explanation to see each diagram, its text description and the matching narration. Standard abbreviations and numerals are used visually.

Part 1 of 4

Evidence must fit the question

View Technical Explanation · Diagram 1
Evidence must fit the question — diagram 1. Description below.
Evidence relevance depends on configuration, conditions and traceability, rather than document volume. The left panel links the three labelled concepts in reading order. Key points: Specific configuration; Applicable conditions; Traceable record.

Lesson explanation

A supplier brochure, design calculation and executed test record are different evidence types. Start with the question you need to answer. A generic brochure may describe a product family without identifying the purchased configuration. A calculation may rely on conditions that do not apply to our process. An executed record needs traceable results and a clear method. More pages do not necessarily provide more relevant evidence.

Part 2 of 4

Review supplier protocols

View Technical Explanation · Diagram 2
Review supplier protocols — diagram 2. Description below.
Supplier protocol review identifies suitability gaps; a site-reviewed supplement can address missing verification needs. The left panel links the three labelled concepts in reading order. Key points: Site suitability review; Internal procedures; Supplement where needed.

Lesson explanation

Where third-party validation protocols are used, site personnel should check their suitability and alignment with internal procedures before approval. In our example, the vendor protocol omits the required sensor-failure challenge. Record the gap and arrange a justified supplement rather than accepting a complete stamp. DQ can identify this future verification need while supplier documentation is still being developed. Site responsibility does not disappear because a specialist supplier prepared the template.

Part 3 of 4

FAT is not DQ approval

View Technical Explanation · Diagram 3
FAT is not DQ approval — diagram 3. Description below.
Design review and factory testing are distinct; justified reuse of factory evidence must consider transport, installation and configuration. The left panel links the three labelled concepts in reading order. Key points: Design review question; Factory testing evidence; Transport and installation impact.

Lesson explanation

Factory acceptance testing can provide useful evidence, but it is not a replacement label for DQ. Any planned reuse of appropriate factory tests needs a documented justification that considers the applicable configuration and whether transport or installation can affect the function. Some checks may still be needed on site. For example, a factory record cannot demonstrate that the site’s final utility connection is correct. Keep the evidence claim within what was actually examined.

Part 4 of 4

A firmware substitution

View Technical Explanation · Diagram 4
A firmware substitution — diagram 4. Description below.
A configuration difference triggers a focused applicability assessment and revised verification scope, not automatic blanket acceptance or rejection. The left panel links the three labelled concepts in reading order. Key points: Factory version differs; Review affected functions; Update verification scope.

Lesson explanation

The factory report refers to controller version one, while the supplied design proposes version two. Do not automatically accept everything or discard everything. Identify what changed, assess effects on relevant functions and decide which evidence remains applicable. Document the rationale and additional work. This focused review is more defensible than deciding from the version number alone. The same reasoning applies to substituted instruments, valves and software configurations.

Worked example

Fictional worked example — not an approved site record
Supplier itemWhat it can supportWhat remains to assess
BrochureGeneral capability informationPurchased configuration and justified process fit
CalculationDefined design argumentAssumptions, inputs and method applicability
Factory recordObserved factory test resultConfiguration, method and transport/installation impact

Apply it · Activity 8

Review a supplier report that uses a different controller version and omits a fault challenge. Write two distinct findings.

Open workbook activity
Compare with model reasoning

One finding addresses configuration applicability; the other addresses protocol coverage. Request change information, assess affected functions and specify the missing site-reviewed challenge or justified evidence.

Knowledge check

1. Factory results concern a different controller version. Which approach is defensible?

Technical sources